BJB's P2F (Push-2-Fix) fixing element has become recognized as the highest quality method for attached LED printed circuit boards into lighting fixtures on the market today. Since it's release, P2F has seen a rapid adoption within the leading OEMs (lighting manufacturers) all over the world. With measurable benefits and efficiencies to cost, production and performance, the P2F is setting a higher quality standard for LED board fixation.
Designed for simple, push-in installation, the BJB P2F ensures permanent, contact pressure to the metal housing allowing for excellent heat dissipation. BJB's innovative solution is the industry's first mechanical fixation element specifically designed for optimal attachment of LED PCB light sources, far surpassing metal threaded screws, plastic clips or adhesives.
Moreover, a silicon ring compensates for thermal expansion and mechanical stress, eliminating warping or cracking of the LED board. The electrically insulating connection to the PCB is shock and vibration resistant and there is no need for a torque screwdriver system which has to be calibrated. The P2F can be installed quickly and securely by hand or with the aid of an installation tool.
BJB Automation At It's Best:
Quick, push-in installation (manually by hand or with BJB bit tool)
Material: CrNi spring with silicon insulating ring
Temp. rating: 80°C
Ring diameter: ø 8.0 mm
Suitable for Zhaga certified LED modules.
Eliminates potential damage from error prone screw assembly
“Floating” connection offsets thermal tolerances of PCB
Assembly without any additional tools possible
Solutions for automation upon request
Easily removable from top
BJB is a world renowned German manufacturer and lighting technology solution provider offering a comprehensive range of products & services: LED modules, COB holders, optical components, PCB fixing elements, SMD connectors, testing and automation solutions. BJB has been a leader in the lighting industry since 1867 and now pioneers innovative solutions for solid-state lighting technology.
As you know, BJB is a technology company in addition to being a lighting organization. BJB Automation dates back to the mid-1990's, when we created a tool for the automatic wiring of standard components (ADS). Since then, we have continued to develop innovative concepts and systems for industrial automation. Our customers benefit from solutions which improve the efficiency, speed, and quality of production processes.
Earlier this Spring, BJB delivered the Customized LED Board Placement Machine to Delviro. On Monday, June 3rd, our engineering team from Germany unpacked the machine and spent a week setting up the machine and programming it.
Once assembled, BJB began to train three of Delviro's employees on operating the product. The trained employees will be the subject matter experts on-site, responsible for training other employees.
The most important elements to learn are how to operate the machine safely and to programming tasks to automatically place LED boards into their fixtures.
As Joe Laufer, President of BJB USA stated, "BJB is appreciative of our partnership with Delviro Energy, one of the fastest-growing and vertically integrated lighting manufacturers in North America. As part of Delviro's continued efforts to optimize quality and operational efficiencies, we think that BJB's ADS automation systems are a great fit to help continue this trajectory. The training went exceptionally well and BJB is confident that the Delviro employees are comfortable with their knowledge of all aspects of the robot."
We expect complete satisfaction and will support them beyond this install and any future projects. It is a good start to a BJB/Delviro partnership. For more information on BJB Production Automation, please contact us here: BJB AUTOMATION.
At BJB, we develop every product from the ground up. Step by step from the idea to the series. This includes prototypes for the presentation and testing of design and function.These prototypes can be pure conceptual models, geometry studies or prototype prototypes with all the technical properties of an end product.
After the idea comes the prototype
Nothing happens without our team of engineers focused on custom solutions for our clients. BJB is leading the way with automation, delivering highly efficient and cost effective solutions within the industry, and that includes our state-of-the-art Linear Luminaire Assembly.
The hard test of practicality
As the video shows, our automated solutions deliver unmatched speed and efficiency. But it doesn't happen without practical tests to assure quality control and perfection.
Contact BJB for Automated Solutions
BJB is ready to build and test customized solutions for our clients. Visit BJB.com today and make sure you contact us to help drive economies of scale for your company.
Not your grandfather's lighting technology company anymore, BJB is leading the industry as it transforms into a leader within the LED lighting industry. Employing 150 years of experience and technology, BJB holds an advantage as it deploys LED connectors and LED lampholders worldwide.
What is BJB's Advantage? Experience Alongside Technology
You can't discount BJB's historic experience as a manufacture of lampholders and the worldwide partnerships they've established as they head towards two centuries of unmatched scale and reach. Their history guides their future, as they focus on horticulture lighting, robotics and automation, LED COB holders, and easy-to-use fixing elements, such as their SMD P2F (push-to-fix).
Their strong customer base consisting of large international lighting manufacturers has been the foundation of their growth. And since 2007, as the lighting market shifted from fluorescent lamps to LED, BJB has focused on LED connectors and developing solutions that improve luminarie.
BJB's deep penetration in the conventional lighting industry, as well as its tremendous market share within the appliance lighting industry, has provided a tremendous advantage in providing services to LED clients from a lighting industry perspective.
LED COB Holders Provide Essential Functions
For more than 10 years now, COB connectors and holders from BJB have catered for a wide range of possibilities. In a spot or downlight application, the connector is the central component. It performs essential functions for the COB, providing the heat sink attachment, power feed and reflector interface.
The range currently consists of several product series which are compatible with over 80 % of all COBs available on the world market. The corresponding optics, reflectors and cover plates complete the range.
The BJB LED COB ADVANTAGES
- Permanent contact pressure - Quick installation - Various wire routing possibilities (47.360) - Suitable for 80% of all COBs - Pre-assembly fixing of COB - Very flat (47.360 / 47.371) - Integrated optic and reflector interface - Suitable for fixing with P2F 28.902 (47.319 / 47.360) - The most comprehensive range worldwide
CLICK HERE to visit BJB's website for Product Overview or SEARCH HERE for LED Connectors and Holders via COBs or LED Types
Ease of Use & Standardized Technological Advances
BJB LED connectors are highlighted by their ease of use, which uses screw fixing and standard push wire technology that makes soldering obsolete. The LED connectors and LED lampholders featured by BJB offer enhanced flexibility, economies of scale, standardized reflector interfaces, and are future-proofed, hence the luminaire manufacture benefits from reduced assembly and system cost (labor fees).
BJB Automation is at the Forefront of Our Business
Yes, 150+ years of historic influence within an evolving industry has differentiates us from others. But it's our commitment to automation and technology that allows us to lead. At BJB, we continue to offer robots to wire luminaires automatically, designing our components in a way that they can be processed fully in an automated and efficient manner. This extends to our LED components as well as COB connectors, SMD terminal blocks, and LED lampholders. The future of BJB is now! Join us and visit our website to learn more at BJB.com.
You have to witness in person the technical evolution that has occurred within the lighting industry. As the leader in household appliance lighting, BJB Automation is at the heart of our future impact on the industry.
Automatic wiring, assembly and testing is at the center of our quality control. Our solutions for the industrial production of luminaires and appliances can simply processes and improve quality.
With over 200,000 visitors at the 2018 Light & Building Trade Fair in Frankfurt Germany, BJB showcased an impressive demonstration of our robotic manufacturing solutions for advanced luminaire production. Our unmatched lighting technology enables the integration of innovative components and optics with smart automation technology, thus enabling LED luminaires to be manufactured fast and efficiently.
BJB's automated machines, which feature a modular design, are offered not only for linear and area lighting needs, but also for spot and downlight applications. Everything from assembly of complex components, to wiring and testing are possible with BJB’s trademark ADS machines.
It Takes 9 Seconds!
So how long do the automation machines from BJB take to assemble a luminaire with the most advanced lighting technologies? Nine seconds! That’s all it takes for BJB’s automated assembly and wiring machine to manufacture spot and downlight fixtures. In this short amount of time, heat sinks, TIM foil, COBs, connectors for COBs and reflectors are fitted “spot on”.
LED Lighting Components
BJB offers a variety of innovative LED lighting components, such as COB connectors, which are vital, enabling-technology for COB light sources, designed for optimal heat sink attachment, power supply and secondary optic integration. BJB’s product range includes connectors for more than 130 different types of COBs from world leading LED partner manufacturers. BJB’s offers the most advanced and comprehensive range of LED connection technology which are compatible with over 80 percent of all COBs offered on the world market.
BJB says it sees the reflectors and optical devices designed for targeted light direction as an ideal complement to their range of COB connectors. BJB has also advanced the way in which their COB connectors are fixated to heat sinks, by developing an innovative push-to-fix fixing element specifically for blind hole heat sink applications. Thanks to this smart solution, COB modules can be easily fastened to the heat sinks reliably, fast and without threading, helping to improve the thermal management of the entire lighting system.
BJB Automation for Linear Luminaire
And yet another BJB device attracted particular attention at the Light & Building fair, namely an automated machine for linear luminaire assembly: In the first step, a circuit board is installed in the luminaire housing. The distinguishing feature of this BJB product is that the required SMD-P2F fixing elements are already integrated to the LED board via the standard SMT process. This means the LED boards are ready for snap-in attachment without any additional components, which saves time and reduces production complexity for the OEM lighting manufacturer.
In the next step, the optics are fitted. BJB’s optical devices also come with added value because of their remarkable ease of installation: The single-row optics feature an integrated fastening system allowing them to be fitted seamlessly to the luminaire housing. With an installation height of about 11 mm, the high-precision optics are very flat and compact in design. They are available in five varieties for different light distribution patterns.
Once the circuit boards and optics have been mounted and the luminaire has been rotated for the next step in the assembly process, the robot proceeds to wire the LED circuit boards for power connection via BJB’s rear-mounted SMD push-through terminal block together with the driver (electronic control gear). This process, too, is accomplished “in no time” with unparalleled accuracy: the cycle period is only 68 seconds.
Leaders in Horticultural LED Lighting
And when the lighting experts from Arnsberg, Germany introduced their newest horticulture lighting product for vertical farming at the trade fair, people across the industry took notice and were very impressed! BJB now offers lighting solutions for urban farming - Wow! This is a future-oriented technology that aims to bring sustainable agriculture to the world’s metropolitan areas.
Urban farming is all about the cultivation of vegetables and herbs in greenhouses integrated into high-rise buildings – regardless of weather conditions, without the use of insecticides or pesticides and, above all, close to consumers and thus environmentally friendly: Since there is no need for transport, there are no polluting CO2 emissions, either. Yet light is neededfor plants in urban greenhouses to grow for the common good – and this is where BJB comes into play: BJB lighting experts led by their in-house biologist have been hard at work conducting in-depth research to identify the optimum light spectrum for plant photosynthesis and the optimal modular product.BJB’s urban farming range includes red-blue and red-white LED lighting solutions, integrated in a compact, easy-to-use modular system that’s IP66 rated.