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Research & Development

BJB Automation, BJB Corporate, Research & Development, Uncategorized
BJB Automation Builds Customized LED Board Placement Machine for Delviro
August 9, 2019 at 1:57 am 0

As you know, BJB is a technology company in addition to being a lighting organization. BJB Automation dates back to the mid-1990's, when we created a tool for the automatic wiring of standard components (ADS). Since then, we have continued to develop innovative concepts and systems for industrial automation. Our customers benefit from solutions which improve the efficiency, speed, and quality of production processes.

BJB Automaton - Setting up the Machine at Delviro

Earlier this Spring, BJB delivered the Customized LED Board Placement Machine to Delviro. On Monday, June 3rd, our engineering team from Germany unpacked the machine and spent a week setting up the machine and programming it.

Unpacking the Robot On-site

Once assembled, BJB began to train three of Delviro's employees on operating the product. The trained employees will be the subject matter experts on-site, responsible for training other employees.

Comprehensive Training On-site

The most important elements to learn are how to operate the machine safely and to programming tasks to automatically place LED boards into their fixtures. 

Training on-site

As Joe Laufer, President of BJB USA stated, "BJB is appreciative of our partnership with Delviro Energy, one of the fastest-growing and vertically integrated lighting manufacturers in North America. As part of Delviro's continued efforts to optimize quality and operational efficiencies, we think that BJB's ADS automation systems are a great fit to help continue this trajectory. The training went exceptionally well and BJB is confident that the Delviro employees are comfortable with their knowledge of all aspects of the robot."

We expect complete satisfaction and will support them beyond this install and any future projects.  It is a good start to a BJB/Delviro partnership.  For more information on BJB Production Automation, please contact us here: BJB AUTOMATION.

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Appliance Lighting Solutions, BJB Automation, Research & Development
BJB Automation in Action for Domestic Appliance Assembly
June 21, 2019 at 12:12 am 0

You have to witness in person the technical evolution that has occurred within the lighting industry. As the leader in household appliance lighting, BJB Automation is at the heart of our future impact on the industry.

Automatic wiring, assembly and testing is at the center of our quality control. Our solutions for the industrial production of luminaires and appliances can simply processes and improve quality.

Inquire today on how BJB can help you and check out our BJB Automation page here!

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Our engineers are experts in their fields, and ‘second best’ is not part of their vocabulary.

BJB is Technology for Light
BJB – Technology for Light, BJB Automation, Events & Trade Shows, Horticulture Lighting, Industry News, Lighting Components, Research & Development
BJB Showcases Advances in the Manufacturing Process of LED Luminaires at the 2018 Light & Building Trade Fair
March 24, 2018 at 2:00 am 0

With over 200,000 visitors at the 2018 Light & Building Trade Fair in Frankfurt Germany, BJB showcased an impressive demonstration of our robotic manufacturing solutions for advanced luminaire production. Our unmatched lighting technology enables the integration of innovative components and optics with smart automation technology, thus enabling LED luminaires to be manufactured fast and efficiently.

As originally posted at BJB.com - Press Release

BJB's automated machines, which feature a modular design, are offered not only for linear and area lighting needs, but also for spot and downlight applications. Everything from assembly of complex components, to wiring and testing are possible with BJB’s trademark ADS machines.

It Takes 9 Seconds!

So how long do the automation machines from BJB take to assemble a luminaire with the most advanced lighting technologies? Nine seconds! That’s all it takes for BJB’s automated assembly and wiring machine to manufacture spot and downlight fixtures. In this short amount of time, heat sinks, TIM foil, COBs, connectors for COBs and reflectors are fitted “spot on”.

LED Lighting Components

BJB offers a variety of innovative LED lighting components, such as COB connectors, which are vital, enabling-technology for COB light sources, designed for optimal heat sink attachment, power supply and secondary optic integration. BJB’s product range includes connectors for more than 130 different types of COBs from world leading LED partner manufacturers. BJB’s offers the most advanced and comprehensive range of LED connection technology which are compatible with over 80 percent of all COBs offered on the world market.

BJB says it sees the reflectors and optical devices designed for targeted light direction as an ideal complement to their range of COB connectors. BJB has also advanced the way in which their COB connectors are fixated to heat sinks, by developing an innovative push-to-fix fixing element specifically for blind hole heat sink applications. Thanks to this smart solution, COB modules can be easily fastened to the heat sinks reliably, fast and without threading, helping to improve the thermal management of the entire lighting system.

BJB Automation for Linear Luminaire

And yet another BJB device attracted particular attention at the Light & Building fair, namely an automated machine for linear luminaire assembly: In the first step, a circuit board is installed in the luminaire housing. The distinguishing feature of this BJB product is that the required SMD-P2F fixing elements are already integrated to the LED board via the standard SMT process. This means the LED boards are ready for snap-in attachment without any additional components, which saves time and reduces production complexity for the OEM lighting manufacturer.

Automation of linear luminaires

In the next step, the optics are fitted. BJB’s optical devices also come with added value because of their remarkable ease of installation: The single-row optics feature an integrated fastening system allowing them to be fitted seamlessly to the luminaire housing. With an installation height of about 11 mm, the high-precision optics are very flat and compact in design. They are available in five varieties for different light distribution patterns.

Once the circuit boards and optics have been mounted and the luminaire has been rotated for the next step in the assembly process, the robot proceeds to wire the LED circuit boards for power connection via BJB’s rear-mounted SMD push-through terminal block together with the driver (electronic control gear). This process, too, is accomplished “in no time” with unparalleled accuracy: the cycle period is only 68 seconds.

Leaders in Horticultural LED Lighting

And when the lighting experts from Arnsberg, Germany introduced their newest horticulture lighting product for vertical farming at the trade fair, people across the industry took notice and were very impressed! BJB now offers lighting solutions for urban farming - Wow! This is a future-oriented technology that aims to bring sustainable agriculture to the world’s metropolitan areas.

Horticulture shelf with urban farming modules from BJB

Urban farming is all about the cultivation of vegetables and herbs in greenhouses integrated into high-rise buildings – regardless of weather conditions, without the use of insecticides or pesticides and, above all, close to consumers and thus environmentally friendly: Since there is no need for transport, there are no polluting CO2 emissions, either. Yet light is neededfor plants in urban greenhouses to grow for the common good – and this is where BJB comes into play: BJB lighting experts led by their in-house biologist have been hard at work conducting in-depth research to identify the optimum light spectrum for plant photosynthesis and the optimal modular product.BJB’s urban farming range includes red-blue and red-white LED lighting solutions, integrated in a compact, easy-to-use modular system that’s IP66 rated.

Contact:

Thomas Frerich

Manager Marketing Communication


BJB GmbH & Co. KG

Werler Str. 1
 59755 Arnsberg

Germany
Tel.: +49 2932 982-489

Fax: +49 2932 982-8489

E-mail: thomas.frerich@bjb.com

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